By Eiji Usui; Seiki Gakkai (Japan); Chiba-ken (Japan); Chiba Industrial Technology Advancement Center
As we stream in the direction of the twenty first century, industries are forced to show from "high productiveness and excessive precision" to "more clever and extra human-oriented technology". This quantity provides the prevailing state-of-the-art of production/precision engineering and illuminates parts during which destiny paintings may possibly continue.
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In other words, at light loads, microcracks may be forming but they may not propagate to form larger cracks. Consequently, grinding at extremely small depths of cut is termed as 'gentle' grinding' rather than 'ductile' grinding. In the case of polycrystalline ceramics, the material removal mechanism in fine grinding or polishing may involve the dislodgement of grains(s) by fracture at the grain boundaries resulting in the formation of pits. Subsequent polishing involves removal of material till the pits are removed.
A fundamental u nder standing of the process can facilitate improvements in finishing practices and the efficiency of polishing or grinding. The following sections give brief introductions on the various topics of interests. They include a brief review of the polishing mechanisms for metals, 'gentle'/ 'ductile' grinding and polishing of advanced ceramics and glasses, the nature of bonding in various classes of materials, work materials (silicon nitride and glasses) , abrasives, conventional polishing, advanced ceramics and glasses as work materials, and methods of finishing advanced ceramics.
For example, glass can deform viscoplastically above the g lass transition temperature. Ceramics containing the glassy phase may also deform viscoplastically this phase above the glass transition temperature Also. most of the ceramics are polycrystalline in nature and dislodgement of the grains and formation of pits may also occur in addition to any micro (and . macro-) cracks and plausible plastic deformat io n . Also , some porosity may be present in some of these ceramics. The mechanics of material removal in grinding of ceramics and glasses can be K-41 classified into two categories -- brittle fracture and plastic deformation.